Float Equipment

One-Way Flow Control for Cementing Operations

Float equipment is installed near the bottom of the casing string, typically as a float shoe (the bottommost joint) and one or more float collars (positioned 1-3 joints above the shoe). These components contain a one-way check valve that allows cement to be pumped down the casing and out into the annulus, but prevents cement from flowing back into the casing (U-tubing) after the cementing operation is complete.

Without functioning float equipment, cement would flow back into the casing, leaving a cement sheath of unknown height, compromising well integrity, zonal isolation, and potentially creating a path for formation fluids to migrate to surface.


Why Float Equipment Is Essential

FunctionImportance
Preventing U-TubingAfter cement placement, the hydrostatic pressure of the cement in the annulus is higher than the displacement fluid inside the casing. Without a check valve, cement flows back into the casing, leaving the annulus uncemented.
Cement Placement AssuranceEnsures the cement top remains at the designed height. Critical for zonal isolation and regulatory compliance.
Guide Function (Float Shoe)The rounded nose guides the casing past ledges, doglegs, and irregularities in the open hole, preventing the casing from hanging up.
Wiper Plug LandingFloat collars provide the landing seat for the bottom wiper plug during cementing, and the top wiper plug at the end of displacement.
Backpressure ControlAfter cementing, the closed float valve holds pressure on the formation, preventing gas or fluid influx during the cement setting period (WOC – Waiting on Cement).

Float Equipment Types

Float Shoes

Installed as the very bottom joint of the casing string. Combines a guide nose with an integral float valve.

TypeDescriptionApplication
Float Shoe (Ball Valve Type)Round nose with a spring-loaded ball check valve. Most commonStandard onshore and offshore wells
Float Shoe (Flapper Valve Type)Round nose with a spring-loaded flapper check valve. Larger flow area than ball typeHigh flow rate cementing jobs, large-diameter casing
Float Shoe (Plunger / Poppet Valve)Guided plunger with spring return. Positive sealingSlimhole, small-diameter casing
Double Valve Float ShoeTwo check valves in series (primary + backup). If one fails, the second holdsCritical wells requiring highest reliability
Non-Rotating Float ShoeNose profile designed to prevent bit rotation during drill-out. Reduces bit wearWhere shoe must be drilled out with PDC bits
High-Flow Float ShoeLarge internal flow area for high-rate cementingLarge-diameter casing, deepwater
Self-Fill Float ShoeAllows casing to fill with drilling fluid while it is being run in the hole. Valve closes when circulation startsReduces surge pressure during casing running. Prevents formation breakdown
Stage Cementing Float ShoeUsed with stage cementing collars for two-stage cement jobsLong casing intervals, lost circulation zones

Float Collars

Installed 1-3 joints above the float shoe. Provides a secondary check valve and the landing seat for cementing wiper plugs.

TypeDescriptionApplication
Float Collar (Ball Valve)Standard spring-loaded ball checkMost common. Backup to float shoe
Float Collar (Flapper Valve)Spring-loaded flapper. Large flow areaHigh-rate cementing
Double Valve Float CollarTwo check valves in seriesIncreased reliability
Latch-Down Float CollarCheck valve is latched into place and locked. Cannot be pumped outCritical wells. Eliminates risk of valve displacement
Non-Rotating Float CollarInternal profile prevents bit rotation during drill-outPDC bit friendly
Self-Fill Float CollarAllows casing to fill while running. Closes on circulationManaged pressure, surge control

Stage Cementing Collars (DV Tools)

Allows the cement job to be performed in two or more stages. Used when the cement column height would fracture the formation if pumped in a single stage, or when selective zonal isolation is required.

TypeDescription
Hydraulic Stage CollarOpened by applied pressure after the first stage cement is displaced. Cement is pumped through the open ports into the annulus. Closed by a closing plug
Mechanical Stage CollarOpened by a mechanical shifting tool on drill pipe or workstring
Integral Stage CollarCombined float collar and stage tool in one assembly

Guide Shoes

A simple rounded nose at the bottom of the casing string. Unlike a float shoe, a guide shoe has no check valve. It only guides the casing past obstructions and does not prevent backflow.

TypeDescription
Plain Guide ShoeSimple rounded profile. No valve
Internal Bevel Guide ShoeBeveled internally for smooth drill-out
Bull Nose Guide ShoeBlunt, heavy nose for tough hole conditions

Note: Guide shoes are used when float equipment is located in float collars above, or in non-cemented casing strings (liners, some intermediate strings where backflow is not a concern).


Float Equipment Material & Construction

ComponentMaterial Options
Body / ShellAPI 5CT grade matching the casing string (L80, N80, P110, etc.). Alloy steel for HPHT
Guide NoseConcrete, aluminum, cast iron, composite (fiberglass-reinforced). Easily drillable materials
Valve MechanismStainless steel, aluminum, composite. Spring: stainless steel, Inconel
SealsNitrile (NBR), Viton (FKM), PTFE. Matched to well temperature and fluid composition
Cement / FillerHigh-compressive-strength concrete (inside nose cavity)
Drillable ComponentsAll internal parts must be fully drillable by the next bit run. No carbide or non-drillable steel allowed

Float Equipment Selection Criteria

FactorConsideration
Well Depth & PressureDeeper, higher-pressure wells require higher-rated bodies and double-valve configurations
Cement Volume & Flow RateHigh-rate cementing requires large-flow-area valves (flapper type preferred over ball type)
Sour ServiceElastomers and metallurgy must comply with NACE MR0175 for H2S-containing wells
TemperatureElastomeric seals must withstand static bottomhole temperature (BHST). Viton for high temp, Nitrile for moderate
Drill-Out RequirementsPDC bits require non-rotating profiles and fully drillable materials. Soft aluminum or composite preferred over cast iron
Surge Pressure SensitivitySelf-filling float equipment reduces surge pressure on formations while running casing. Critical in depleted zones
RegulatorySome jurisdictions mandate double-valve float equipment for gas wells or surface casing strings

Operational Best Practices

PracticeReason
Pressure test float equipment before runningConfirm check valve holds. A leaking valve discovered after cementing requires expensive remedial work
Run float collar 1-3 joints above shoeProvides a sump for any debris, scale, or cuttings that settle below the collar during circulation. Protects the shoe
Match material grade to casing stringThe float equipment body must not be the weakest link in the string
Ensure internal diameter (drift) matches casingDrill-out must be possible with the planned bit size. A narrower float causes premature bit wear or stuck pipe
Document serial numbers and test pressurePart of the well integrity dossier handed to the operator

How We Supply Float Equipment

  • Matched to Casing: Float equipment supplied with the same grade, OD, wall thickness, and thread type as your casing string
  • Certified Testing: Float valves pressure tested and certified before shipment
  • Sour Service Compliant: NACE MR0175-compliant elastomers and materials when specified
  • Premium Thread Compatible: Float shoes and collars can be supplied with premium connections (VAM, TenarisHydril, TSH) to match your string
  • Kitted Supply: Float shoe, float collar(s), and stage collar supplied together with your casing order—never as an afterthought